Saturday, January 19, 2019

Welding Flame Density and It Factors, Torch Angle - Welding Technique - Time Zero


Welding Flame Density and It Factors, Torch Angle

Welding Technique and Technical 


Flame Density:
Heat supplied per unit area is called flame density.
Torch Angle-
The angle made by the axle of a torch with an axis of the work piece is called a torch angle.
 Torch angle varied from 0° to 90°.
 With increases off torch angle, the area of weld bead to which the flame is exposing is reducing hence density is increasing.
Factors:
1] As the melting point of metal to be joint is increasing, the heat required for the unit area of weld bead is increasing; the flame density is to be increased. It is possible by increasing the torch angle.
2] As a thickness of the plate should be joint increasing, the heat required for melting of a unit area of the plate is increasing. That is the flame density has to be increasing and it is possible by increasing the torch angle.
3] Thermal conductivity of the metal to be joint-
 As thermal conductivity of the plate is increased, the heat loss by conduction is increasing; therefore, it is becoming difficult to rise then joint to the melting point temperature. To compensate for this loss of heat, the flame density has to be increased, and it is possible by increasing torch angle.
4] Position of welding-
Irrespective of the above factor always large torch angle has to be used at the beginning of welding, and a small torch angle has to be used at the end of welding. At the beginning of welding because the plates are at room temperature to raise the temperature from room temperature melting point temperature it needs to supply more amounts of heat, and hence large torch angle has to be used. At the end of welding to obstruct the overflow flow of molten metal and formation of crater defects the smaller torch angle will be used, so that force of flame is obstructing overflow of molten metal.

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